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CASE STUDY >
The mosaic of development
Written by: René Jakl
Photo by: René Jakl
What factors lead to Kernel's impressive
success? Cohesive management and financial support from a global
investment company helped, but the key was betting it all on an
original product.
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Michal Šorm
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IT REQUIRES considerable courage to begin working for a newly established
firm wanting to assert itself on the market with a completely new
product. And putting several millions of your own crowns into the
start-up requires, besides courage and those millions, a strong
vision of the firm's future. A group of managers led by Michal Šorm,
Kernel's current general director, dared to do both. Kernel, the
producer of Live Tile glass tiles, has not let them down yet.
True, doubling sales year-on-year since 1999 is nothing remarkable
for a start-up, but for Kernel this means anticipated sales in real
numbers in 2002 of CZK 80-100 million. This promising project even
attracted a two million dollar investment from Genesis Capital,
a local affiliation of Advent International investment company.
From rice to tiles
So how did Michal Šorm, formerly the main shareholder and director
of a group of comestibles companies (Emarko and Bask) with sales
of nearly CZK 3 billion, get involved with glass tiles? "Together
with other managers and shareholders, I sold the Emarko and Bask
group to a Norwegian concern," says Šorm. "I used money
from the sale of the companies to start Kernel in 1999." When
these firms, which controlled 70% of the spice and so-called heavy
groceries (rice, beans, etc.) market, were sold, one condition was
that the former owners not engage in the comestibles business for
the next five years. "So we started over with tiles, as glass
is truly far removed from food," Šorm recalls with a smile.
Benchmark
- a uniquely designed product with a high degree of mechanical,
chemical, and thermal resistance, high resistance to abrasion
and scratching, with zero absorption
- a production technology with nearly global patent protection
- long-term, cohesive management with dedicated interest in
the firm's development
- financial coverage in cooperation with a strong investor |
The tiles' design, based on light interference, was an idea that
Kernel bought from a now-deceased Czech inventor and then arranged
worldwide patent rights on the design and the production technology.
"The product is either already patented or its patent is pending
in all major countries. In some places it is protected as an 'industrial
pattern' - it depends on the legislation," Šorm explains, adding
that the patent protection cost several tens of millions of crowns.
According to Šorm, the greatest problems involved the production
technology. "It took a whole year for us to resolve all those
problems," says Olga Štolbová, Kernel's production manager
in Liberec. "At the beginning we learned by our mistakes. Processing
a material that no one was accustomed to working with and firing
the tiles or applying the colors," Štolbová says, ticking off
the critical points. According to Štolbová, Kernel's production
in Liberec currently employs about 45 people, and Kernel has nearly
100 employees in all. She says about 30% of the operational capacity
is now being used. "We make about 10,000 of various dimensions
every day," Štolbová explains. "We no longer have any
production problems. Now it's up to our sales representatives to
spread the word."
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Glass tiling
According to Kernel's director, Michal Šorm, glass
tiling is nothing new. "At the beginning of the
twentieth century, glass tiles were far more commonly
produced than they are today, but then they were displaced
by cheaper ceramic tiles. But this has been forgotten,
so today we have to overcome people's lack of faith
in this material," Šorm says. The big news is
how light is refracted when the tile is viewed from
different angles. According to Šorm, this unique feature
can pose problems in certain situations. For example,
you can't capture it in a photograph. "A classic
catalog would be nearly useless for us; so we have
to travel around the world and show people ourselves,"
he says. Modern technologies make it possible to use
glass in places where it was once impossible. "We
temper the glass, so it can be used on facades and
as flooring," Štolbová says. "It's more
exclusive than ceramics. In our vestibule we have
been using our tiles for over a year without any problems."
Glass can also be bent rather easily, so it's no problem
to make tiles for covering a round column for a specific
order.
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Focusing on exports
Kernel exports 85% of its production. According to Olga Varadínková
of the firm's marketing department, Live Tile tiles have gained
a foothold in the German, Austrian, French, and British markets.
The newly built showroom in Prague's Millenium Plaza should help
support the products on the Czech market. Individual implementations
can be seen all around the world. "The five-star Victoria Plaza
hotel in London, a convention center in Morocco, an Olympic-sized
swimming pool in Jakarta, the Babylon aquapark in Liberec, the vestibule
of a theater in Japan, and a hospital in Singapore, where the hygienic
properties of glass, as opposed to porous ceramics, are put to good
use," says Šorm, mentioning some projects.
Kernel has also won such international recognition as the Grand
Prix for large tiles at the FOR ARCH 2000 international trade fair
in Prague and two gold medals from the Batimat 2001 exhibition in
Paris. In 2001, investment consultants with Genesis Capital, took
note of the promising firm and put two million dollars into its
development. "Kernel fit our criteria perfectly," recalls
investment manager Radim Jasek. "It has growth potential, thanks
to its unique products with global patent protection, its able management
team, and its special position on the market. There are thousands
of ceramic tile producers in the world, but only 10 to 15 glass
tile manufacturers. And Kernel stands out among them."
"I like starting firms from scratch. But I'll be glad when
everything is up and running. Traveling tires me out," admits
Šorm, who returned shortly prior to this interview from business
trips to the US and Japan. He plans the firm's consolidation for
2005, when he expects sales to reach the CZK 300 million mark. He
is planning on continuing as an independent firm in the Czech Republic
after that, but he won't rule out selling production licenses for
some regions around the world.
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(Ad)venture capital
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Radim Jasek
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"On advanced markets, where venture capital is well
established, firms have experience with it. In this country
there is often a lack of trust and understanding," says
Genesis Capital's investment manager, Radim Jasek.
The basic condition that Genesis Capital required the firm
to adhere to is that it prepare a business plan that looks
ahead five years. According to Jasek, many firms have no idea
what such a plan should look like, that it must contain an
estimate of the development of all basic parameters, such
as costs, sales volumes, market share, and so on. Genesis
Capital invests in about one firm in a hundred that it reviews.
Jasek recalls that Kernel was one such project. "We invested
two million dollars as a convertible loan. It works like a
classic debt with interest," he says. "However,
the interest is not paid, it remains in the firm. In 2005,
when it comes due, we can request that it be converted into
shares. If we did so immediately, we would acquire 17.5% of
Kernel, but in 2005 we will get 35% after a second investment.
We can demand that it be repaid directly at any time, but
Kernel's good development assures me that we won't have to
cash out," says Jasek, explaining the entire transaction.
Investments don't always pay off. "Failure is a nightmare
for us, of course," Jasek admits. For example, in the
unsuccessful Globopolis internet company project, his firm
lost half a million dollars.
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